{"id":6284,"date":"2021-10-19T13:42:19","date_gmt":"2021-10-19T11:42:19","guid":{"rendered":"https:\/\/ist-senstech.com\/aufschweissbare-sensoren-als-alternative-zu-folien-dms\/"},"modified":"2025-02-25T17:35:47","modified_gmt":"2025-02-25T16:35:47","slug":"weld-on-sensors-as-alternative-to-foil-dms","status":"publish","type":"post","link":"https:\/\/ist-senstech.com\/en\/news\/weld-on-sensors-as-alternative-to-foil-dms\/","title":{"rendered":"Weld-on Sensors as an Alternative to Strain Gauges"},"content":{"rendered":"\t\t<div data-elementor-type=\"wp-post\" data-elementor-id=\"6284\" class=\"elementor elementor-6284 elementor-2225\" data-elementor-post-type=\"post\">\n\t\t\t\t<div class=\"elementor-element elementor-element-4a03985 e-con-full e-flex e-con e-parent\" data-id=\"4a03985\" data-element_type=\"container\" data-e-type=\"container\">\n\t\t\t\t<div class=\"elementor-element elementor-element-0d54f8b elementor-widget elementor-widget-text-editor\" data-id=\"0d54f8b\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t\t\t\t\t\t<p><strong>Our technology is increasingly used instead of foil strain gauges. Laser-welded thin-film sensors offer various advantages for load measurement on plant components, such as better temperature properties and increased long-term stability.<\/strong><\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t<div class=\"elementor-element elementor-element-7792f46 e-con-full e-flex e-con e-child\" data-id=\"7792f46\" data-element_type=\"container\" data-e-type=\"container\">\n\t\t\t\t<div class=\"elementor-element elementor-element-a0b2e9b elementor-widget elementor-widget-image\" data-id=\"a0b2e9b\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"image.default\">\n\t\t\t\t\t\t\t\t\t\t\t\t<figure class=\"wp-caption\">\n\t\t\t\t\t\t\t\t\t\t<img loading=\"lazy\" decoding=\"async\" width=\"800\" height=\"534\" src=\"https:\/\/ist-senstech.com\/wp-content\/uploads\/AufschweissbareSensoren_NEU-scaled-2-1024x683.jpg\" class=\"attachment-large size-large wp-image-2234\" alt=\"AufschweissbareSensoren NEU scaled 2\" srcset=\"https:\/\/ist-senstech.com\/wp-content\/uploads\/AufschweissbareSensoren_NEU-scaled-2-1024x683.jpg 1024w, https:\/\/ist-senstech.com\/wp-content\/uploads\/AufschweissbareSensoren_NEU-scaled-2-300x200.jpg 300w, https:\/\/ist-senstech.com\/wp-content\/uploads\/AufschweissbareSensoren_NEU-scaled-2-768x512.jpg 768w, https:\/\/ist-senstech.com\/wp-content\/uploads\/AufschweissbareSensoren_NEU-scaled-2-1536x1024.jpg 1536w, https:\/\/ist-senstech.com\/wp-content\/uploads\/AufschweissbareSensoren_NEU-scaled-2-2048x1366.jpg 2048w\" sizes=\"auto, (max-width: 800px) 100vw, 800px\" \/>\t\t\t\t\t\t\t\t\t\t\t<figcaption class=\"widget-image-caption wp-caption-text\">Weldable force sensors are available in different variants<\/figcaption>\n\t\t\t\t\t\t\t\t\t\t<\/figure>\n\t\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t<div class=\"elementor-element elementor-element-485b5f3 e-con-full e-flex e-con e-child\" data-id=\"485b5f3\" data-element_type=\"container\" data-e-type=\"container\">\n\t\t\t\t<div class=\"elementor-element elementor-element-5762a37 elementor-widget elementor-widget-text-editor\" data-id=\"5762a37\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t\t\t\t\t\t<h4>Measurements on Loaded Components<\/h4>\nStrain gauges are used whenever the deformation or movement of a loaded component is to be measured. Thin-film-based sensors made of spring steel are a robust alternative to the common foil strain gauges attached with glue. These sensors are Laser welded to the substrate and achieve a particularly high sensitivity, since the deformation is concentrated on a weakened central zone of about 1\u00d71 mm, on which the strain gauge elements are placed. This allows for deformations in the micrometer range to be measured.\n<h4>Suitable for Industrial Use<\/h4>\nSince a Wheatstone full bridge can be placed on a very small surface, which is thermally coupled to the underlying metal part, the measured signal is insensitive to temperature fluctuations. In contrast to glued-on sensors, creeping layers, which can impair long-term stability, are avoided. The welded-on sensors thus represent a measurement solution suitable for industrial use, not only for individual measurements, but also for permanent monitoring applications. Wear effects can be made visible over months or years.\n<h4>Versatile Applications<\/h4>\nAccordingly, such sensors are used e.g. in metal processing, where they monitor the load on tools, or in the automotive industry as part of a load measurement system. The measuring arrangement and the dimensions of the sensors can be adapted to the respective application from as little as approx. 100 pieces. Shear forces or multi-dimensional forces can also be measured. The smallest specimens are only 5\u00d75 mm in size. One disadvantage is the additional Laser welding step; however, this is offered as a service by Senstech.\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t","protected":false},"excerpt":{"rendered":"<p>Our technology is increasingly used instead of foil strain gauges. Laser-welded thin-film sensors offer various advantages for load measurement on plant components, such as better temperature properties and increased long-term stability. Weldable force sensors are available in different variants Measurements on Loaded Components Strain gauges are used whenever the deformation or movement of a loaded [&hellip;]<\/p>\n","protected":false},"author":3,"featured_media":978,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"elementor_theme","format":"standard","meta":{"footnotes":""},"categories":[52],"tags":[],"class_list":["post-6284","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-news"],"aioseo_notices":[],"_links":{"self":[{"href":"https:\/\/ist-senstech.com\/en\/wp-json\/wp\/v2\/posts\/6284","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/ist-senstech.com\/en\/wp-json\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/ist-senstech.com\/en\/wp-json\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"https:\/\/ist-senstech.com\/en\/wp-json\/wp\/v2\/users\/3"}],"replies":[{"embeddable":true,"href":"https:\/\/ist-senstech.com\/en\/wp-json\/wp\/v2\/comments?post=6284"}],"version-history":[{"count":0,"href":"https:\/\/ist-senstech.com\/en\/wp-json\/wp\/v2\/posts\/6284\/revisions"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/ist-senstech.com\/en\/wp-json\/wp\/v2\/media\/978"}],"wp:attachment":[{"href":"https:\/\/ist-senstech.com\/en\/wp-json\/wp\/v2\/media?parent=6284"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/ist-senstech.com\/en\/wp-json\/wp\/v2\/categories?post=6284"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/ist-senstech.com\/en\/wp-json\/wp\/v2\/tags?post=6284"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}